• Actuator: A single unit that houses the converter, booster, and microphone, and can be moved up and down to apply pressure to the job.
• Intensifier: A half-wavelength resonant metal fixed between the transducer and the microphone, with a cross section between the input and output to vary its amplitude.
• Clamping force: The pressure exerted by the microphone on the workpiece.
• Converter: electrical signal transmitter that converts electrical energy into mechanical energy.
• Energy Indicator: A triangular plastic substance located on the junction of the plastic that concentrates the ultrasonic energy.
• Long-distance welding: welding at a distance of more than 6mm from the contact point between the microphone and the workpiece.
• Holder:A device for placing and supporting a workpiece.
• Flash: The value replaced at the joint.
• Shaping: Reshaping a thermoplastic part.
• Frequency: by the converter. The number of oscillations per second or cycle generated by the strong wave device and the microphone, usually 20000 Hz for plastic welding.
• Gain: The output amplitude/input amplitude of the microphone or booster.
• Duration: After the ultrasonic energy stops, the clamping force continues to be applied to the workpiece to allow the plastic to solidify.
• Microphone: A half-wavelength resonant metal rod that transmits vibrational energy to the workpiece.
• Microphone Amplitude: The peak-to-peak displacement of the microphone working surface.
• Microphone lower key: The key to lower the microphone to the workpiece when the microphone is not ultrasonic.
• Insertion: The process of inserting a metal element into plastic.
• Interface: The joint surface of two parts.
• Contact: Welding point.
• Load Meter: An instrument that indicates the power supplied by a power source.
• Proximity welding: welding within 6mm from the contact point between the microphone and the workpiece.
• Nest: Similar to a retainer.
• Power Control: Control the amplitude of the microphone surface with a power source or fusion splicer.
• Power source: The power equipment of the ultrasonic combination system can convert 50/60 Hz power into 20,000 Hz high-frequency power.
• Preload: The load before triggering the ultrasound.
• Pre-trigger: The trigger of the ultrasonic wave before the microphone touches the workpiece.
• Program: Electronic mode that controls air pressure and electronic functions.
• Burning: The process of melting and reshaping.
• Molding Iron: Grab another component and re-melt and mold it with plastic.
• Thermoplastic: A polymer that recovers when heated. (softens when heated)
• Hot Hard: A polymer that hardens irreversibly when heated.
• Adjust the system: Adjust the system to the best power.
• Ultrasonic welding: The heat generated by ultrasonic vibration is used to melt and join two thermoplastic materials. When the ultrasonic wave stops, the molten material solidifies and the welding is completed.
• Ultrasound: Vibration frequency exceeds human hearing (12 KHz).
• Speed ​​(Microphone): The rate at which the sound-transmitting surface moves.
• Welding time: the time that the ultrasonic energy is applied to the workpiece.

A Foreword:

• Ultrasonic welding is to apply high-frequency vibration to the object. This vibration will cause the heat generated by the friction between the molecules to increase the temperature of the thermoplastic material. 
• The material on the joint surface of the workpiece will flow when the vibration stops. The solidification and welding are completed under pressure, and the frequency of welding is higher than the frequency range that the human ear can hear (about 12 KHZ), so it is called "Ultrasonic".

B Ultrasonic Components:

• Converter (this machine adopts #402 number)
• The 20KHZ electrical energy from the power source is applied to the converter to convert it into high-frequency mechanical kinetic energy.
• Amplifier (BOOSTER)
• The welding of objects can change the magnification according to the material. (This machine adopts 1:1.5)
• Welding head
• HORN can be said to be a transmission tool for speed or amplitude. Its function is to apply the vibration and pressure transmitted by the transducer to the workpiece (this machine adopts the aluminum welding head with a width of 23mm)

C Parts of each part are assembled:

• CONVVERTER + BOOSTER + HORN
• The parts where the parts are connected are locked by special screws. Therefore, it cannot be disassembled at will.
• CONVERTER+BOOSTER----UNF 1/2"*20
• BOOSTER+HORN------UNF 3/8"*24
• Before assembling each part, apply a thin oil film on the contact surface, and then lock it.

D welding head repair frequency:

• The degree of wear of HORN on the workpiece is proportional to the material to be processed and the applied pressure.
• Therefore, proper adjustment of the pressure can improve the wear of the HORN. If the wear is serious, the HORN must be scrapped.

E Grinding of the bottom mold:

• Because the bottom grinding is all heat treated, its hardness is above HRC45, so AL HORN should be careful not to directly contact the mold when welding, otherwise the HORN will scream and be easily damaged.

• The oil slick on the surface of the cutting fluid in the water tank can't be taken out?
  You can check whether there is solidification or iron filing fence in the water tank. Generally, the water tank is designed with iron mesh to block iron filings, so as to prevent foreign objects from being sucked into the pump. When the water surface is not blocked, the effect of oil-water separation will come out.
  Then you need to confirm that the cutting fluid must have a "strong" resistance to the slide oil, and the effect will be good, and there should be no emulsification.

1. The effect of cutting fluid is different between synthetic and non-synthetic components. You can try to choose which cutting fluid has better oil/water drainage resistance. Good drainage resistance will have the best effect, while those with poor drainage resistance will be similar to "emulsification". If this is the case, your oil/water separation will be quite poor.

• BELT TYPE 
• DISK TYPE
• PUMP TYPE
• CHAIN TYPE

• The oil-water separator, as the name suggests, is a machine that separates oil from water. 
• The oil-water separator is used to filter out the residual oil in the water. 
• In the process of machining parts, heat is generated and oil fumes are generated, which causes the processor to inhale the lungs and cause occupational injury, and can purify the water in the water tank with high quality and enhance the cutting efficiency of the tool.
• In more life applications, such as restaurants and apartments, the centralized sewage treatment equipment is widely used. 
• Through this equipment, oil and water are separated and discharged to reduce the blockage of water pipes caused by oil sticking in winter.

The density of oil is 0.8 g/ml, the density of water is 1 g/ml.

So water is denser than oil, so oil is lighter and floats on water.

The specific gravity of oil and water is different. Oil is insoluble in water. Most of the oil exists in the form of a mayfly layer in water.

But part of the oil exists in the form of dispersed oil and emulsified oil.

If the oil/water is directly discharged, it will cause serious environmental pollution. Therefore, it is necessary to separate and recycle the oil/water, which is the concrete manifestation of people's love for the earth today.

The specific gravity of oil and water is different. Oil is insoluble in water. Most of the oil exists in the form of a mayfly layer in water.

But part of the oil exists in the form of dispersed oil and emulsified oil.

If the oil/water is directly discharged, it will cause serious environmental pollution. Therefore, it is necessary to separate and recycle the oil/water, which is the concrete manifestation of people's love for the earth today.

• Oil-water separator, as its name implies, is a machine that separates oil from water.
• The oil-water separator is used to filter the residual oil in the water. It is widely used in the water tank of the CNC machine tool in the industry to purify the cutting fluid and avoid the heat generated during the processing of the parts. The processor inhales the lungs and causes occupational injury, and the water in the sink can be purified to high quality. Enhance the cutting efficiency of the tool.
• In more life applications, such as restaurants and apartments, the equipment for centralized sewage treatment is widely used.
• Through this equipment, oil and water are separated and then discharged to reduce the blockage of water pipes caused by oil sticking in winter.